Ni-Co-Mn (NCM) Battery Recycling Line

Product Description

This line provides a complete solution from "cells→black mass, Cu, and Al," designed for the pretreatment of NCM Li-batteries. Pretreatment offers options: drying, drying and pyrolysis, or pyrolysis only, followed by reduction treatment to greatly increase the recovery rates of Li, Ni, Co, and other metals in subsequent hydrometallurgical leaching processes.

Technical Parameters

■ Feedstock Types: Battery Powder, Electrode Sheet Powder, Ternary Lithium Powder, Ternary Lithium Cathode Sheets

■ Annual Processing Capacity Per Unit: Customizable based on processing volume

■ Valuable Malerial Recovery Rate: 95% to 99%

■ Organic Matter Removal Rate: Approximately 99%

■ Black Mass Purity: better than 98%

■ Oxygen Content: Less than 100 ppm

■ Heating Method: Electric or Gas Heating

■ Pyroiysis Temperature: 150-750℃ (Adjustable)

■ Equipment Footprint: Approximately 1200 m² (for an annual capacity of 10,000 tons)

■ Environmental Complance: Fiue gas emission indicators meet the stnictest local emission requirements at the project site

Technical Featurese

■ Low-Temperature Pre-treatment of Battery Liquid + Efficient Medium-Temperature Pyrolysis of Organics:The equipment adopts a combined method of low-temperature drying and medium-temperature pyrolysis, which can more effectively remove organic substances such as electrolyte and binder.

■ Efficient Medium-Temperature Pyrolysis of Organics: Developed by Top Leader Tech, this efficient integrated pyrolysis technology for organics operates in an oxygen-free environment. Within the temperature range of 400-600°C, the binder and separator decompose, thereby weakening the bonding force between the electrode material and the current collector. This results in pure electrode material and achieves the mutual separation of various components in spent lithium-ion batteries.

■ High-Value Metal Reduction at Elevated Temperatures:By developing high-temperature reduction technology for valuable metals and corresponding heat treatment systems, and using hydrogen, carbon, or natural gas as reducing agents, the reduction system temperature is raised to 600°C - 750°C. This causes the cathode material to react with the reducing agent, prompting lithium within the layered Li(NiCoMn)O structure to migrate to the surface, forming lithium hydroxide, lithium hydroxide monohydrate, and a small amount of lithium carbonate. Nickel, cobalt, and manganese are reduced from Ni², Co³Battery raw materials Battery black powder

■Furnaoe Lining Material: Aluminosllicate Fiber / Alumina Ceramic Fiber / High-Alumina Refractory Brick

■Fumace Tuhe Materia: SUS304/SUS310S/RA330/RA600/ZG45Cr28Ni485Si2 (Similar to AC1 HKor equivalent high-temperature alloy)

■Boat Pushing Method: Fully Autonated Manipulatow

■Feeding & Discharging: Fully Automatic Feeding with External Recirculation Track Discharging (

■Automatic Feeding & Discharging / Automatic Boat Pushing

■PLC: Siemens

■peration Panel; Industrial PC (IPC)

■Temperature Controller. Jumo /Eurothem

■Thermocouple: Type S (Platinum-Rhodium

■Electrical Components: Schneider / Siemens

■Recorder Paperness Recorder / Chart Recorder; Impoted / Domestic