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Horizontal Double Chamber Vacuum Carburizing Furnace

Horizontal Double Chamber Vacuum Carburizing Furnace

Horizontal vacuum carburizing furnace is applied for the carburizing and quenching like structure steel (20CrMnTi, 12Cr2Ni4A, 12Cr2Ni3A,etc), high alloy carburizing steel, stainless steel (1Cr13, etc), quenching of tool steel and die steel, quenching and annealing of gear parts, sleeve parts, precision parts, glib pump and nozze mechanical parts, precision machine parts.

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  • Technical Features
  • Related optional configuration

Description
Horizontal vacuum carburizing furnace is applied for the carburizing and quenching like structure steel (20CrMnTi, 12Cr2Ni4A, 12Cr2Ni3A,etc), high alloy carburizing steel, stainless steel (1Cr13, etc), quenching of tool steel and die steel, quenching and annealing of gear parts, sleeve parts, precision parts, glib pump and nozze mechanical parts, precision machine parts.

Main Specifications

Parameter/ModelVCQ-335DVCQ-446DVCQ-557DVCQ-669DVCQ-7711DVCQ-8812DVCQ-9915D
Effective hot zone size W×H×L (mm)300 × 300 × 500400 × 400 × 600500 × 500 × 700500 × 500 × 900700 × 700 × 1100800 × 800 × 1200900 × 900 × 1500
Loading capacity(kg)75250400600100012001500
Heating Power (kW)487590150270360480
Max.Temperature(°C)1150/13501150/13501150/13501150/13501150/13501150/13501150/1350
Temperature Uniformity (°C)±5±5±5±5±5±5±5
Vacuum degree (Pa)4× 10⁻¹4× 10⁻¹4× 10⁻¹4× 10⁻¹4× 10⁻¹4× 10⁻¹4× 10⁻¹
Pressure Increase Rate (Pa/h)≤0.26≤0.26≤0.26≤0.26≤0.26≤0.26≤0.26
≤0.65≤0.65≤0.65≤0.65≤0.65≤0.65≤0.65
Carburizing mediumC2H2+N2C2H2+N2C2H2+N2C2H2+N2C2H2+N2C2H2+N2C2H2+N2
Carburizing medium pressure (mbar)5-205-205-205-205-205-205-20
Controlling wayMulti-pulseMulti-pulseMulti-pulseMulti-pulseMulti-pulseMulti-pulseMulti-pulse
Transportation time (S)≤15≤20≤25≤30≤35≤35≤40
Quenching mediumOil/gasOil/gasOil/gasOil/gasOil/gasOil/gasOil/gas
The above parameters can be adjusted according to the process requirements and are not used as the basis for acceptance. The specific technical scheme and agreement shall prevail.

Technical Features
1. Horizontal twin chamber furnace is equipped with one carburizing chamber and one quenching chamber. The quenching medium is optional according to the on-site situation.
2. On the squirrel cage graphite heating hearth, the furnace configure with evenly nozzles for injecting carburizing medium, to make sure the atmosphere well-distributed.
3. Exclusive vacuum carburized technology and accuracy control of carburized parameters assure the work piece of the best carbon concentration distribution and the smallest deep depth errors.
4. High temperature carburizing at 1050°C is achieved, which greatly shorten the carburizing period.
5. Quenching material transportation car runs stably, carrying out "full-fast-flow” movements in a short transportation time.
6. Horizontal double chamber carburizing furnace is controlled by pulse gas, which is more better for blind-hole carburizing.
7. This environment friendly equipment features safety, low cost and high efficiency.

Optional Configuration of Horizontal Vacuum Carburizing Furnace
1. Furnace structure: bouble chamber horizontal
2. Quenching type: vacuum oil quenching/vacuum gas quenching
3. Vacuum pump unit and vacuum gauge: Abroad brand/high-quality Chinese brand
4. PLC: OMRON/Siemens/Mitsubishi
5. Temperature controller: SHIMADEN/EUROTHERM/Honeywell
6. Thermocouple: S type, K type, N type
7. Recorder: Paperless recorder/paper recorder
8. HMI: Simulation screen/Touch screen
9. Electric components: High-quality domestic brand/Schneider/Siemens

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Location
ACME Xingsha Industrial Park, East Liangtang Rd. , Changsha City, Hunan
Phone
+86-151 7315 3690( Jessie Mobile)
E-Mail
overseas@sinoacme.cn
About Us

Founded in 1999, ACME (Advanced Corporation for Materials & Equipments) is located in Xingsha Industrial Park, with an area of 100,000 m2. ACME is a high-tech enterprise specialized in manufacture of industry heating equipment for new material and energy.
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